We are working to the assumption the rate is paid on the DC rated kWp power.
As Paul said, that is the wrong assumption. It is the inverter output that is the relevant figure. The inverter
is the SSEG, not the PV panels and the FITs boundaries are based on AC power levels.
Every install over 3.68 kWp we apply to the DNO unless installed with the SB3800 with a limited at 16A. This is because we would like to use a 20A fuse so that it doesn't trip.
Some of them have said no to 4kWp installs and it often takes four weeks. We can't really take the risk of not asking as it could come back to bite us later. Because a kWp can be exceed if you've a 3.6kWp system on a 16A breaker this can sometimes blow it as well. It's very annoying.
What sort of MCBs are you using? A 16A rated one should cope with 20A without tripping.
Are the SB3800 specifically programmable for output
Amperage? Or are you using kW and not taking floating voltage levels into account?
I talked to the person in charge of the FiT at Ecobuild and he thought it was the kWp of the panels. I trust you more, but have asked to speak to someone 'official' and will let you know.
I'm not a spark, but the general MCB is the one of the consumer unit we're fitting into ;-)
The SB3800's are, I believe, specifically programmable for the output, though seeing a UK grid drop below 230V would be unusual enough in itself wouldn't it?