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Author Topic: Wind/diesel installation....  (Read 166245 times)
pete-filldir
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« Reply #390 on: March 01, 2008, 12:58:30 PM »




I'm away now to service my Diesel generator and then polish the blades on my Wind turbine.  That was a little emphasis to remind you what this thread is meant to be about. You will never find me deviating! angel

ooh some people take life much too seriously Cry Cry Cry

Have a kit kat Bob
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Eleanor
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« Reply #391 on: March 01, 2008, 03:12:50 PM »

Oh no Bob  Shocked you are not going to be enlisting the services of the Wily One in his smiteing frock again  Shocked AAAgggghhhh  Shocked
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frotter
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« Reply #392 on: March 01, 2008, 09:41:49 PM »

Hello - those tender viewers of a nervous disposition and prone to hysterics should ensure there is a large sofa to hide behind in the vicinity. Please turn on your speakers, right click on the link below  to open in new window and continue..........

http://www.nigelhoskin.co.uk//Frotpics/Tune.mp3

















































































 Cry

Windy wernt it...?

Detailed analysyis to follow.......

X














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martin
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« Reply #393 on: March 01, 2008, 09:48:09 PM »

the superannuated meat skewers not up to it? Undecided
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roys
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« Reply #394 on: March 01, 2008, 10:09:29 PM »

Would you believe it my wind turbine blew away last night as well, mine did not pull out from the founds, the whole generator unit decided to lift out of the top of the pole (persume the retainer bolts depated first) blades destroyed, nose cone split, and the cable broke inside turbine, it is in the middle of a strip down just now, anyone done that before on a 200W 24V unit, do you have to cut the big plastic casing that covers the unit? cant see any other way of removing the stub shaft that goes into the pole.  Need to remove that shaft to get access to the broken cable.  I will get some pics of the disaster zone and post them, need to buy some new blades, one of the old blades is still AWAL, wonder how many bits it is in.
Good luck with yours frot, see your hub is bust as well.
Sure was windy last night Steve
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Eleanor
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« Reply #395 on: March 01, 2008, 10:35:44 PM »

Frot, I am so terribly sorry to hear your sad news  Cry. Please can you let us know the date of the service and will it be family (wind)flowers only?
I admire your sense of humour  Smiley most people would have been  Angry
Bob, this wasn't anything to do with you was it?  Shocked
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goodnoisefella
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« Reply #396 on: March 01, 2008, 10:58:15 PM »

Aw Frot...so sorry to hear your tale of woe

Don't let that badboy Martin get yer goat

Hope it's not as bu**ered as it all looks.

Best o luck

Tim
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byways
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« Reply #397 on: March 01, 2008, 11:20:40 PM »

Gutted. So stoic to not only post pics but sound for us as well. It WILL rise again. If there's a wake, and a working w/end to make progress, perhaps we should have a camp in?  Hey good job it didn't land on the pv, see - there IS a silver lining.
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northern installer
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« Reply #398 on: March 01, 2008, 11:26:48 PM »

sorry to see that Frot,hope its repairable.It was windy last night,we lost some trees.
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frotter
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« Reply #399 on: March 01, 2008, 11:36:43 PM »

the superannuated meat skewers not up to it? Undecided

Hah! No. The only slightly positive thing about this event is that NONE of our work or fittings is to blame. Comedy 'skewers' holding fast thanks very much.... No loose bolts, slipped wire clamps etc...


We have carried out a fairly detailed investigation of the scene and shrapnel (one blade missing - presumed geosynchronous...) and are 100% sure the initial failure was one of two things.

Either - loss of one blade due to these two bolts snapping under full load furling....




Or - loss of any one blade due to fracture under high wind conditions leading to extreme vibration and doom.




The reason the beast is on the floor is that the blade which broke its bolts flipped around and the heavy end struck the wire and CUT it (!!!!!) We found the piece of edge which fits exactly around the shredded 10MM STEEL WIRE ( Shocked ) Coyly modelled here by SpeccyAccidentInvestigatorBloke...




There are also some shreds of fibreglass embedded in the wire clamp just above the break if you look closely...





This is the 'cut' end of cable where it landed on the floor. I cannot imagine the force required to bend this really tough wire almost double and snap it - this was the windward side so would already have been taught as a really tight thing...  Shocked





This is the blade that cut the wire.... we reckon the impact of the fat end hitting the wire caused the tip to shatter off - found in 2 or 3 tattered bits....





This 'shadow'on the ground is in fact a 20mm deep impact impression of the blade whacking the ground before it bounced away and broke a 25mm stake beside a new tree.....








That is some serious whackage!




The second blade ( seen in previous pic near strange wooden structure...) was found in the front garden of Frot Towers about 100 metres downwind. This one had flown directly over the house (at least 11 metres to ridge of roof..) and been stopped by a row of tall cypress trees. There is a small branch-shaped dent in its edge...

Third blade not yet discovered. Downwind farmer is looking out for it - we may go walkabout tomorrow to see if we can spot it.    thinks... *if only Google Earth was in realtime...*




This pic shows the reason for thinking bolt snappage may have been to blame.... the ones on the right are innermost, visible face of blade facing out to wind. If the two innermost bolts gave way, the blade would have bent back away from the wind and pulled off the other bolts - hence deep gouges in the fibreglass. This is what happened to it even if it wasnt the primary failure. Nothing hit the mast. Bit flukey that the wire was hit really.... the welding all seems ok so if nothing had hit the wire we would just have a pole sticking up with amputated limbs....




B*gger......

I am hoping this is covered by guarantee......  ahem....   

X

 

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martin
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« Reply #400 on: March 01, 2008, 11:43:57 PM »

commiserations - a bit of a bummer - but as you say, good to know the fat skewers held, and your erection skills not to blame (should I rephrase that?) Roll Eyes
Any idea of what sort of windspeed you got clobbered by? - it was pretty noisy here last night!
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frotter
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« Reply #401 on: March 01, 2008, 11:45:03 PM »

50-70mph gusts so 'tis said.... but yes good to know that Frot erections can stand proud, hold their own *add euphemism of choice here...* etc...

.......good job it didn't land on the pv, see - there IS a silver lining.

Hehe - yea, one blade through the pv's, one through the thermal solar panel and one slicing through the overhead 3-phase cable. Couldve been worse
 Musnt grumble!
 Tongue
« Last Edit: March 01, 2008, 11:48:00 PM by frotter » Logged

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SteveH
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« Reply #402 on: March 01, 2008, 11:47:22 PM »

 Ohhh Frot mate... Cry

 "See how the mighty have fallen... But the sacrifice is not in ,wind, vane.... As they will be resurected, & be mighter than before... So sayeth the Lard"... Ahmen!
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Eleanor
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« Reply #403 on: March 01, 2008, 11:48:09 PM »

and your erection skills not to blame
I heard that, pardon  Shocked Shocked Shocked
Where is the Administrator when you need him?  police
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goodnoisefella
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« Reply #404 on: March 02, 2008, 12:02:47 AM »

Errr...the dent in the ground is truly scary.

Blimey Shocked
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