navitron
 
Renewable Energy and Sustainability Forum
UK's most popular Renewable Energy Forum February 09, 2012, 05:50:41 AM *
Welcome, Guest. Please login or register.

Login with username, password and session length
News: Anyone wishing to register as a new member on the forum is strongly recommended to use a "proper" email address - following recent spam/hack attempts on the forum, all security is set to "high", and "disposable" email addresses like Gmail, Yahoo and Hotmail tend to be viewed with suspicion, and the application rejected if there is any doubt whatsoever
 
Recent Articles: Yingli Green Energy's PV Module Ranks No.2 in TUV Rheinland Energy Yield Test | Navitron Solar Showers at Glastonbury for Year 5! | Lights go on in Sierra Leone
   Home   Help Search Login Register  
Pages: 1 ... 24 25 26 27 [28] 29 30 31 32 ... 69   Go Down
  Print  
Author Topic: Wind/diesel installation....  (Read 166238 times)
frotter
Hero Member
*****
Offline Offline

Posts: 1004


I'm not gay or owt....


WWW
« Reply #405 on: March 02, 2008, 12:07:34 AM »

Yeah - shouldnt be allowed. Wheres yer risk assessment, fatboy? Wot about Elfin safety regs? etc....

Bed now......

ta ta!
Logged

  HE WHO CONTROLS THE LARD - CONTROLS THE UNIVERSE!!   Its me, incidentally..
stephen
Guest
« Reply #406 on: March 02, 2008, 12:10:30 AM »

I know I said you had nothing left to tinker with, but this is extreme.

Windy again tonight.  Better strap that windsave down to the chimney tonight.

Stephen
Logged
Bob
Sr. Member
****
Offline Offline

Posts: 430


WWW
« Reply #407 on: March 02, 2008, 06:57:37 AM »

Ye Gods Frott

Bad luck, just lucky nobody caught the missing blade.  I would have been distraught.  Maybe Chinese 8.8's should be classified 7.8?

Logged

It's not what you make, it's what you use that counts!
KenB
Global Moderator
Hero Member
*****
Offline Offline

Posts: 2690


Energy Self Enlightenment


WWW
« Reply #408 on: March 02, 2008, 08:07:13 AM »

Frot,

Sorry to hear about your loss.

Losing one blade would leave the remaining pair so out of balance that they would literally shake the whole structure to pieces.  Its not the bit that flies off that does the damage, it's what's left behind.

Your first photo of the blade housing, shows that the actual casting/fabrication has cracked. 


Ken





Logged
Bill H
Sr. Member
****
Offline Offline

Posts: 339



« Reply #409 on: March 02, 2008, 09:06:04 AM »

Frot,

destruction on a shocking, even epic, scale. 

Commiserations.

"A true man is one who overcomes the ups and downs of life with fortitude. One should not recoil before reverses of fortunes. One should bravely face them and overcome them.”

Onward and Upwards !

Bill
Logged

The only safe place for a fusion reactor is 93 million miles away.
chaso
Full Member
***
Offline Offline

Posts: 110



WWW
« Reply #410 on: March 02, 2008, 09:23:23 AM »

HI Frot,

Just curious can you have a look at the slip-rings for any sine of damage.
By looking at the carnage it looks like there was no load on the turbine and it over-spun.

Charles
Logged
frotter
Hero Member
*****
Offline Offline

Posts: 1004


I'm not gay or owt....


WWW
« Reply #411 on: March 02, 2008, 06:07:22 PM »

Heh! - thanks for all comments....

We will, of course, be having a 'look in' at the slip rings etc. But say it did runaway off load, are these not supposed to furl anyway to save doom..? Ivan?
Before dismantlage i will measure from Chernobyl to see if the line is open circuit..... 
Updates later - third blade still not found....  Shocked

X
Logged

  HE WHO CONTROLS THE LARD - CONTROLS THE UNIVERSE!!   Its me, incidentally..
Panda_Badger
Full Member
***
Offline Offline

Posts: 104


Spring Panda


« Reply #412 on: March 02, 2008, 07:51:28 PM »

Frotts,  what a mess, glad you are all ok. Nice to read you are keeping a stiff whatsaname,...... er upper lip that's it. Cheesy Glad to know that your erection skills remain un-tarnished. Grin

Does this mean it's the giant frotty hamster wheel of  power for Stoveboy for the next week? Shocked

At least you've got all that LARD to be going on with, (unless the wind's nicked that). Wink


All the best and good luck with the rebuild.

The Panda.
Logged

Row, row, row yer boat gently down the stream......
frotter
Hero Member
*****
Offline Offline

Posts: 1004


I'm not gay or owt....


WWW
« Reply #413 on: March 02, 2008, 08:41:41 PM »

Cheers, bud!
I am leaning towards rebuilding it with shorter blades, if they are available. Less output but hopefully less doom too!
I am hoping Ivan may have some input on this at some point.. words of wisdom etc...
I am wondering if the 500w hub and blades will fit the shaft. If so do Nav have any in stock?

Incidentally we are leaning toward bolt failure as our first cause of doom.

This is the hub where the wirecutter blade lived - bolts sheared, plate gone nout left...






As you can see here, the other blades are still clamped in - just flung away from the centre.





Evidently special bolts were used made of that quality metal that BL used to make Morris Minor door handles out of...



So we walked right up onto the hill with binocs today to go blade spotting....... can you see it..?




Nope, neither could we!


Anyone know if the 500watt hub fits the 1kw then...?  Smiley

X
Logged

  HE WHO CONTROLS THE LARD - CONTROLS THE UNIVERSE!!   Its me, incidentally..
Eleanor
Global Moderator
Hero Member
*****
Offline Offline

Posts: 2126



« Reply #414 on: March 02, 2008, 10:38:03 PM »

So we walked right up onto the hill with binocs today to go blade spotting....... can you see it..?

No, but one of those cows looks surprised  Shocked
Logged

I'm doing this for free, please be nice to me surrender
"Very few batteries die a natural death ... most are murdered" stir
Ivan
Guest
« Reply #415 on: March 02, 2008, 10:41:04 PM »

Must've been some severe wind to cause the bolts to shear. Have you checked the continuity in case you've got an open-circuit alternator, perhaps leading to over-spinning and high centrifugal forces, as suggested by chaosman? Furling protects against high average wind speeds. It can't react fast enough to protect against sudden gusts, and certainly can't do anything about overspinning due to lack of load - you can overspin in relatively light winds if you don't have any load.

Give the office a call, should be able to sort out the replacement parts you need. I think we have some shorter blades that will fit the 1kw hub - John at Navitron should be able to tell you. You can't fit a 500W hub, as far as I know, as the shaft size is smaller.


Logged
stoveboy
Newbie
*
Offline Offline

Posts: 7


« Reply #416 on: March 02, 2008, 10:42:52 PM »

Ive just realised there is a huge tyre pile next door! I never knew that before, whats it doing there??

Logged
SteveH
Hero Member
*****
Offline Offline

Posts: 1037



« Reply #417 on: March 02, 2008, 10:47:45 PM »

 Thats a Sillage Clamp... A big pile of bovine Sourecroute, with a plastic sheet over it to keep it nice & pickly... The tyres are to stop the plastic sheet from blowing away...  Wink
Logged

Preveli, South Crete.
northern installer
Hero Member
*****
Offline Offline

Posts: 1503


« Reply #418 on: March 02, 2008, 10:49:23 PM »

Hi Stoveboy,its keeping the cows breakfast nice and fresh...mmmmmm dont you just love the smell of silage on a frosty morning Grin
Logged

"government scrappage scheme still available on Tardis trade ins (dont ask how we get around the deadline...)"
SteveH
Hero Member
*****
Offline Offline

Posts: 1037



« Reply #419 on: March 02, 2008, 11:03:01 PM »


This is the hub where the wirecutter blade lived - bolts sheared, plate gone nout left...



 That cast hub assembly is a tad brittle then Frot... Cast Iron...?

 The flexing of the blades from root to tip, under the buffeting changes in wind pressure, seems to have snapped out the two bits of casting, as thats were the most force from flexing would be... The holes are close to the edge of the casting too...

  A quick fix to prevent catastrofic failer in future (Still think Cast is too brittle for that job, mind) might be to sandwich the rotor to blade mounting point, with a thin metal plate at the back like the one in front... then even if the casting gives the bolt is less likley to pull through...

 Just ramblings... Off to finish me drink...
Logged

Preveli, South Crete.
Pages: 1 ... 24 25 26 27 [28] 29 30 31 32 ... 69   Go Up
  Print  
 
Jump to:  

Powered by MySQL Powered by PHP Powered by SMF 1.1.16 | SMF © 2011, Simple Machines Valid XHTML 1.0! Valid CSS!