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Author Topic: Sanyo HIT-H250E01 Panels with Enecsys Micro-Inverters  (Read 773 times)
jez54
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« on: January 20, 2012, 01:55:16 AM »

An update on this long-running saga:

Enecsys' promised written report has not materialised yet, as I write, but in fairness the person writing it is based on the East Coast of USA where it is still Thursday, so (arguably) their report is not (yet) late!

However, I have just today received some interesting information from Sanyo, from which I will copy the most interesting parts.
Sanyo's stated position is that they "just make the panels, what happens to them after that is someone else's responsibility entirely".

The first interesting thing is the sub-division of the HIT-H250E01 panel by its bypass diodes - into 3 but not into "thirds" after all:



The slightly more detailed specification, provided in the Installation Manual, describes the panel as having 240 "cells", with 60 "cells" in series, so that each "cell" is only a quarter of a "hexagon". This then explains how they can show straight boundary lines between the diode sub-divisions of this panel. Clearly, this has the potential to trigger an avalanche (sorry for the pun!) of comment about how the shading of individual installations will affect output, but at least we now have (some of) the facts ....

And for comparison, the equivalent picture for Sanyo's "conventional" HIT-N235SE10 panel - which divides into thirds exactly as assumed:



Sanyo also sent me the Installation Manuals for both the above panels.
These are PDF files, and the filesize is bigger that 128 kB, so too big to attach to this post.
PM me if you need it urgently, or else contact your installer, or Daniel Roca at Sanyo directly:  <daniel.roca@sanyo-solar.eu>

The aspects most relevant to previous discussions (on thread:  http://www.navitron.org.uk/forum/index.php/topic,15992.0.html) are the following, which I shall be taking up with Enecsys, depending on what their report actually says, when it actually arrives.

Under "NOTES ON SPECIFICATIONS" in the Installation Manual for the Sanyo HIT-H250E01 panels, Sanyo stipulate that, because of the potential for upwards tolerances on panel outputs:

"the values of Isc and Voc marked on this module should be multiplied by a factor of 1.25 when determining component voltage ratings, conductor current ratings, fuse sizes, and size of controls connected to the module output".

Thus (according to this Sanyo specification anyway) neither of the Enecsys SMI-240-G83 60-cell or 72-cell micro-inverter units is 100% appropriately matched to the Sanyo HIT-H250E01 panel in respect of BOTH voltage AND current rating:
 
Sanyo HIT-H250E01                           Enecsys      Enecsys
                                                         60-cell        72-cell
max Voc = 43.1 x 1.25 = 53.9 V           43 V             54 V
max Isc  = 7.74 x 1.25 = 9.68 A        12.0 A            8.9 A
 
However, Sanyo's NOTES ON SPECIFICATIONS does go on to say, in the immediately following paragraph:
 
"The current output for the modules shown in the Specifications is measured at Standard Test Conditions. These conditions may not be frequently observed in actual practice".
 
Possibly therefore, Enecsys may have considered this infrequency of maximum current event to be their "get-out clause" when deciding that the Imax = 8.9 A of their 72-cell unit is "probably OK" (with just 15% over-current capacity rather than the 25% that Sanyo stipulate), while at the same time considering that the Vmax = 43 V of the 60-cell unit is "definitely not OK" (with zero over-voltage capacity).

Nevertheless, according to PVGIS, most of us will be expecting just over the 1000 W/m2 of STC (Standard Test Conditions) at midday on any clear day in April, and pretty close to 1000 W/m2 at midday throughout the summer months.  No-one will deliberately want to take any significant risk of running their micro-inverters "too hot" for even a few hours a day, for several months of the year, for the next 25 years, notwithstanding the 20 year guarantee from Enecsys, if there is an alternative.

But then I looked at the equivalent over-current and over-voltage calculations for the "conventional" 72-cell Sanyo HIT-N235SE10 panel, which had been my original choice:

Sanyo HIT-N235SE10                         Enecsys
                                                         72-cell
max Voc = 52.4 x 1.25 = 65.5 V           54 V
max Isc  = 5.85 x 1.25 = 7.31 A          8.9 A

Which doesn't match either, and (given that we are now looking at a 72-cell panel with a 72-cell micro-inverter) this leaves me more confused than before.  Although in fairness, when this was discussed in the above-mentioned long thread, I did not know of the 25% margin stipulated by Sanyo.

I can only wait and see how, in their report, Enecsys choose to describe their published Vmax and Imax ratings, whether they consider any uplifted value, stipulated to allow for tolerance on panel output, should lie below their published ratings for the micro-inverters, or whether their nominal published ratings have already taken into account the full potential effect of such uplift beyond the nominal published panel output values?

Of course, none of the above addresses the other big issue, which was the MPPT operational voltage range of the Enecsys microinverters when compared with the Vmp for the Sanyo panels:

Enecsys SMI-240-G83  60-cell:   MPPT = 21 - 35 V
Enecsys SMI-240-G83  72-cell:   MPPT = 29 - 42 V

Sanyo HIT-H250E01   (60-cell):  Vmp  = 33 - 35 V
Sanyo HIT-N235SE10 (72-cell):  Vmp  = 40 - 44 V

But any further discussion of that aspect really must wait until I have seen what their report says.

Watch this space ..... hopefully for not very much longer, but I wouldn't hold your breath!

[Edited several times after posting ..... sorry Gavin]
« Last Edit: January 20, 2012, 02:34:33 AM by jez54 » Logged

16 Sanyo HIT-H250E01   +   16 Enecsys SMI-240-G83 72-cell    +   Enecsys Gateway & Monitor   +   Elster A100C   (155 deg, 52 deg)
GavinA
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« Reply #1 on: January 20, 2012, 02:05:26 AM »

that's what I've been referring to for ages, although I had thought that the H series would be split evenly across the panel, rather than having a smaller bit in the middle.

We got this email a few days ago, looks like Sanyo have realised not many installers have known about this design issue. It's great for designing around shading though once you know about it as it gives you a completely different option to cope with regular shading issues.

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jez54
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« Reply #2 on: January 20, 2012, 02:40:13 AM »

Contributions are more than welcome from any who have the ability to calculate what conditions will cause diodes to trip, and would like to suggest how they now see this highly unusual Sanyo HIT-H250E01 panel operating in shaded conditions.

From the picture in the first post above, I calculate that the diodes divide the panel into the equivalent of:   24 + 12 + 24 = 60 cells.

Over to you guys ......
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16 Sanyo HIT-H250E01   +   16 Enecsys SMI-240-G83 72-cell    +   Enecsys Gateway & Monitor   +   Elster A100C   (155 deg, 52 deg)
jez54
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« Reply #3 on: January 20, 2012, 04:53:38 PM »

Enecsys report now promised for Monday.
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16 Sanyo HIT-H250E01   +   16 Enecsys SMI-240-G83 72-cell    +   Enecsys Gateway & Monitor   +   Elster A100C   (155 deg, 52 deg)
GavinA
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« Reply #4 on: January 20, 2012, 05:10:31 PM »

I was under the impression that enecsys already knew there micro inverters weren't suitable for Sanyo panels. At least I'm 99% certain that's what they told me last spring or so when we were looking into them, but I may have missed some announcement in the meantime contradicting that.
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HalcyonRichard
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« Reply #5 on: January 21, 2012, 09:16:37 AM »

Hi Jez54,
         I have a few thoughts on your communications with Enecsys. 

Sanyo HIT-H250E01                           Enecsys      Enecsys
                                                         60-cell        72-cell
max Voc = 43.1 x 1.25 = 53.9 V           43 V             54 V
max Isc  = 7.74 x 1.25 = 9.68 A        12.0 A            8.9 A

The first column first line quotes the maximum open circuit voltage of the panel. The second column the operating voltage of the inverter. If the panel is
connected to the inverter it will not be open circuit and never reach Voc. Usually electronics are designed and have an "absolute maximum"
voltages/currents applied. I cannot find this figure on the data sheet. The control electronics would have been designed to operate at the
best efficiency point and at say 40 volts. Current would be 6.25 Amps for a 250 watt panel.

The second line first column gives the maximum current from the panel when it is shorted out. Again this will never happen when connected
to the inverter. The second column gives the maximum current the inverter is designed to use. Again the control electronics will not allow
to much current to be used. At best this would be 6.25 Amps at 40 volts for a 250 watt panel. As current is drawn from the panel the voltage will fall.

The Enecsys data contains the EMC and safety tests that have been carried out. To get any useful information I would really need to see the test
reports. Also there should be a design data sheet that spells out all the parameters needed for system design. It is usual in electronic devices
to have applications data to allow designers to put systems together.

So the maximum figures for the panel will only occur in fault conditions. Usually the safety specifications require electronics to be designed to be safe under
fault conditions by use of protective devices/ robust design.

Regards Richard
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GavinA
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« Reply #6 on: January 21, 2012, 02:16:38 PM »

I was under the impression that enecsys already knew there micro inverters weren't suitable for Sanyo panels. At least I'm 99% certain that's what they told me last spring or so when we were looking into them, but I may have missed some announcement in the meantime contradicting that.
scratch that, I'm 100% certain that enecsys themselves told me straight out that they did not make a micro inverter that was suitable for any of the Sanyo panels, and as far as I can see their range has not changed since then, so if you're having problems, then it raises some serious questions either for Enecsys or your installer about why they decided the range was ok for Sanyo panels.
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HPSauce
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« Reply #7 on: January 21, 2012, 02:57:46 PM »

Well, that's odd. I have a screenshot sent to me by my installer showing a list of various panels and suitable matching micro-inverters from Enecsys. There are several Sanyo panels listed with the reccommended matching micro. This is dated December 2011. They also double checked by telephone with Enecsys that this panel and micro-inverter are a suitable match (Sanyo HIT-H250E01 Panels with SMI-240-72).
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GavinA
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« Reply #8 on: January 21, 2012, 03:06:07 PM »

Well, that's odd. I have a screenshot sent to me by my installer showing a list of various panels and suitable matching micro-inverters from Enecsys. There are several Sanyo panels listed with the reccommended matching micro. This is dated December 2011. They also double checked by telephone with Enecsys that this panel and micro-inverter are a suitable match (Sanyo HIT-H250E01 Panels with SMI-240-72).
in that case, the complaint if they're not working properly is squarely with enecsys.

It was March 2011 when I spoke with them about this, so they obviously added the Sanyos to their list of approved panels after that point.
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GavinA
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« Reply #9 on: January 21, 2012, 03:16:59 PM »

oh. actually, I've just checked the compatibility list they sent me in March, and the sanyo panels are all listed.

I'm sure they said there were problems with them though. Huh
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