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EVACUATED TUBE
SOLAR HOT WATER PANEL (20 tube)
These top-of-the-range solar panel heat collectors are suitable for
heating domestic hot water, swimming pools etc - even in the
winter! One unit is adequate for an
average household (3-4people), and it is modular, so
you can add more if required. A single panel is
sufficient for a 200litre cylinder, but you can fit
2 or more for high water usage, or for heating
swimming pools or
underfloor heating.
Some types of renewable energy are only available in
certain locations, however free solar heating is
potentially available to almost every house in the
UK! Every house should have one -really! And with an
overall efficiency of almost 80%, they are much more
efficient than electric photovoltaic solar panels
(efficiency of 7-15%). And if we compare them on a
like-for-like basis, the price of a Navitron Solar
Water Heater is around 30p/watt (compared to
£6+/watt for solar photovoltaics!)

An assembled Navitron
20 tube standard panel and 10 tube high efficiency
panel
The picture
below shows a more basic design - which is commonly employed
in hot countries such as Turkey, Greece, Mediterranean,
Africa etc. This type of system does not employ heatpipes;
instead the water fills the tubes, which in turn heat the
header tank (which can vary between 85 and 220litres) by
convection. This system is far more basic, but has obvious
advantages: no requirement for electric power, no
controller, pipe insulation etc required and is very
low-cost. However, it is less functional, too large to
appear roof-integrated, cannot accept pressure system kits,
cannot be used with a standard domestic hot water tank.

FREE DIY INSTALLATION MANUAL
(CLICK HERE!!) -
1.9MB (this will take a few minutes to download, so
not recommended for dial-up users). This manual
covers background information, specifications of the
panel, sample plumbing plans and assembly
information.

This high tech unit concentrates the sun's energy
at the tip of the copper 'heat tube' - like a solid
state magnifying glass!
The vacuum tube solar panel has been around for
over 10years, and has proved to be reliable and
dependable. The vacuum tubes consist of a double
wall glass tube (made from strong borosilicate glass
ie pyrex) with a space in the centre which contains
the heat pipe. The sun's radiation is absorbed by
the selective coating on the inner glass surface,
but prevented from re-radiating by the silvered
innermost lining. This is in effect like a one-way
mirror which has been optimised for infra-red
radiation. In fact it is very efficient, of the sun
light's energy hitting the tube's surface, 93% is
absorbed, whereas only 7% is lost through reflection
and re-emission. The presence of the vacuum wall
prevents any losses by conduction or convection -
just like a thermos flask. Because of this, the
system will work even in very low temperatures,
unlike traditional flat plate collectors. This is
why our system can be used to heat up water at the
South Pole Antarctic Science Base - where ambient
air temperatures can drop below -40°C
The heat transferred to the tip of the heat pipe
is in turn transferred to a copper manifold in which
water circulates to heat the domestic hot water
tank. If a tube is placed in direct sunlight on a
summer day, the tip temperature can reach 250°C - so
the system easily heats domestic hot water cylinders
to 60°C even in cooler weather! The manifold is
heavily insulated with a 2" thickness of pre-formed
rockwool to keep the heat in. Unlike flat plates,
these headers are so well insulated that they should
not require antifreeze in normal operation - the
temperature of the header is unlikely to fall below
10°C even in very cold weather. The more advanced
solar controllers include a low-temperature
facility- should the temperature of the collector
fall below a defined level, the pump will operate to
allow the the water at the bottom of the tank to
heat the collector slightly. In normal conditions,
this would never be necessary - but it acts as a
good safety margin.
How Much Heat
Will I Gain?
Average
Daily Irradiation (Insolation) Figures for Each Month of the
Year:
(Solar
energy reaching each 1m2 of the earth’s
surface at UK latitudes)
|
|
Jan |
Feb |
Mar |
Apr |
May |
Jun |
Jul |
Aug |
Sep |
Oct |
Nov |
Dec |
|
MJ/m2 day |
2.3 |
4.2 |
7.0 |
11.6 |
15.0 |
18.0 |
16.0 |
13.0 |
10.0 |
6.0 |
2.8 |
1.7 |
|
kWh/day per m2 |
0.64 |
1.17 |
1.94 |
3.22 |
4.17 |
5.00 |
4.44 |
3.61 |
2.78 |
1.67 |
0.78 |
0.47 |
|
Heat
Gain from 1 Navitron panel per day |
1.15kWh |
2.11kWh |
3.49kWh |
5.80kWh |
7.51kWh |
9.00kWh |
7.99kWh |
6.50kWh |
5.00kWh |
3.01kWh |
1.41kWh |
0.85kWh |
How Do I
Connect the Panel?

Typical Parts List
- Navitron 20 tube
(47mm) Solar Panel
- Roof mounting kit
for panel(s) - (flat roof or pitched roof
mounting kits available)
- Navitron Roof
Mounting kit
- Solar controller
(TDC3 controller is most popular unit)
- Drain Cocks at
lowest point(s) in the solar loop
- Manual air vents
on any high points in the system (except at
panel)
- Pressurised system
kit (expansion vessel, pressure gauge, pressure
relief valve, filling loop, double check valve
- Non-Return Valve
- Solar Twin Coil
Cylinder (135-175litre)
- Solar Circulation Pump
and isolation valves
- Antifreeze
- Antifreeze filling
kit
- High temperature
Pipe Insulation (normal insulation will melt in
hot weather)
Pressurised Systems.
The drawing above is one example of
how to connect the panel. This is a typical
installation that would be carried out by a
professional installer, utilising a twin coil solar
cylinder. These cylinders are far superior to a
standard domestic hot water cylinder - and we
can supply these up to around 1300litres capacity!
Typical solar cylinders are 175 - 260litres. The
additional water capacity allows the user to store
heat for several days, to even out variations in
day-to-day insolation, although larger cylinders
require bigger solar arrays - so we recommend sizing
the cylinder to your requirements rather than
over-sizing. Typically, we would recommend sizing
approximately 30-50% larger than your existing
cylinder, assuming your existing cylinder is
correctly sized. Most households fit solar cylinders
of 135 - 175litres capacity. The solar loop
in the schematic above is pressurised -this is
almost universal for various reasons:
-
Ease of fitting
-
Not limited by headroom in the
loft area
-
Most cost effective solution in
terms of components and fitting time
-
Can allow operation above 100°C
(eg if you run your system at 1bar, the water
will not boil until it reaches 120°C)
Most
pressurised systems are pressurised using the mains
water pressure. However, it is recommended that
solar systems are filled with propylene glycol
antifreeze (do not use the cheaper methanol-based or
ethylene glycol based antifreeze). Navitron supplies
suitable antifreeze, and can advise on quantity.
Filling with antifreeze requires some method of
filling - Navitron has developed a very low-cost
method for fillng the system, and these may be
purchased along with your solar kit.
What else will I
need to go with this panel?
It depends on your application and
the method you employ, and a lot of customers take
the opportunity to update their existing hot water
system at the same time. There are many ways to
install solar, and the schematic above is just one
illustration. A really low cost method would be to
install the panel lower than the cylinder, in which
case it can operate on a thermo-siphon basis (convection or 'gravity
feed'). The panel, being mounted lower than the
hot water cylinder, begins to warm when the sun shines,
causing the hot
water to rise, which displaces the cooler water,
thus returning to the panel. This system requires no
additional energy input, no control system and is
self-regulating, simple, cheap and effective - but
not very convenient for most situations, and not as
efficient. In this
case, you will only require the header tank or
pressurised system kit plus copper tube and
insulation.
Items you
will need to source locally:
-
Copper pipework,
-
Pipe fittings
-
Pipe
Clips
-
Screws
-
Wire
(bell cable)
What about Swimming Pools?
Swimming
pools are an ideal application for solar water
heating, as the temperature required is quite low -
under 30°C. Most installers will recommend flat
plates to keep the price down - because the amount
of panels required is much larger than for heating
domestic hot water - however, if you can buy a high
efficiency evacuated tube solar panel for the same
money - you might as well enjoy solar heated pool
water for a greater proportion of the year - instead of just in July and
August! If you used flat plates, a rule of thumb for
calculating what you need is to fit the equivalent
of 50% of the pool's surface area. For Vacuum tube
panels, this is reduced to 25%-35% (depending on
type of pool, level of insulation, pool covers,
indoor/outdoor, above/below ground level etc)- and of course, they
will carry on working in the autumn, winter and
spring. The Navitron panel is 2.25m2 so
(working on the 25% coverage figure) each panel will heat 11m2 of pool area. A
40m2 pool would only need 4 Navitron
panels. Compare this to the cost of heating a pool
for a year! Large pool installations can pay for
themselves in under 18months!
Installation is very simple. If you
have chlorine you will need to fit a stainless steel
heat exchanger (this is because chlorine causes
copper to corrode). These are available from pool
suppliers (they are needed for conventional heating
methods for the same reason). If you dont have
chlorine, you can simply put the solar panel in-line
with the pool filter, so that the pump directs water
through the panel before returning it to the pool.
As the panel will NOT radiate heat on cold days,
heat losses will be confined to your pipe runs only
- so you do not necessarily need a controller,
although one can be fitted, to control a 3-way
solenoid valve to divert the water through the panel
when the panel is hotter than the pool water.
A Word on Flat Plates
Navitron
does not recommend flat plates for the UK. However,
there are some customers that insist on flat plate
panels, usually for aesthetic reasons. If this is
the case, you can fit a Navitron selective-coating
flat plate panel. These are not as efficient as
vacuum tube panels - so their output will suffer in
cold, overcast or windy weather - but with the
selective absorption coating, the Navitron panels
are as good as the best flat plates on the market.
Flat plate collectors
only provide a useful amount of heat during the summer months in
the UK. due to their high heat losses during cold or windy
weather. When the ambient temperature drops, the heat loss can
easily exceed the heat gain - turning your flat plate solar
collector into a radiator! The reason for the popularity of flat
plate collectors is their cheap construction - you can build one
yourself for a few pounds worth of scrap material, or you can
buy one for £300-500. Once upon a time, flat plate panel prices
were a lot cheaper than evacuated
tube panels, which typically cost £800-1200.......Navitron
has changed all this!
Vacuum tube collectors will
provide useful heat for 12months of the year, as
long as the sun is shining, and can even produce
heat in overcast weather. In April, an overcast day
without any sunshine is still able to heat a
210litre hot water cylinder to 40°C with Navitron
vacuum tubes. A sunny day in April will warm the
cylinder as high as 60C using Navitron panels!
A Word on Plastic Pipework
There are some flat plate systems
for sale in the UK, such as the Solar Twin system,
which use plastic, silicone or rubber pipework,
which makes installations
easier and to reduce costs. Whereas this pipework
may be ideal for their system (a flat plate panel), it is definitely not
adequate for evacuated tubes. On a hot sunny day,
such panels will will self-regulate to around 60C. Evacuated tube systems are capable of heating
the water beyond 140°C. Most plastic pipework has a
working temperature of no more than 65°C, and is
able to stand no more than 90°C - so you should
always use copper or stainless steel pipework for solar installations.
A word
about Navitron prices
Navitron
was set up to sell
renewable energy systems because we did not feel
that the high prices charged in the UK for renewable
energy were ethical ( 'If you care about
the environment, then you can dig deep in your
wallet' they seemed to be saying). We set about
selling at fair prices, and as anticpated, the
market price for solar, wind etc has dropped
signficantly since we started. We still maintain the
keenest prices in the industry, but at the same
time, we are able to provide good technical support,
and we always try to provide free help and advice
where possible.
A WORD
ABOUT MY COMPETITORS:
Some of our
competitors are very uneasy about our prices. The extent of
their profit margins becomes quite obvious when there are
companies such as Navitron with fair pricing structures in the market. We prefer
to work with our competitors, rather than against them, to help
promote renewable energy in the UK and Europe, but others do not
necessarily feel the same way. It is therefore no surprise that
one of our competitors has made legal threats about our pricing
and marketing techniques. Maybe we should publicly name and
shame this competitor?!
TRADE ENQUIRIES WELCOMED!
We are building a network of
distributors across the UK, Ireland, and Europe. This is quite important for
us, as it
is difficult to transport a single box of tubes by
courier (as they all seem to throw parcels around).
However, we can transport larger quantities with
much less trouble. The cost of packaging and
shipping delicate items is considerable, hence the
benefit of having local distributors both inside the
UK and within Europe. We are currently looking for
potential distributors in Canada and the USA.
Navitron panels are already sold throughout most of
Europe, so if you are outside the UK, please contact
us for details of our distributors in your country.
Brand Names:
Our panel is similar to 'Thermomax' and visually
identical to the
'Apricus' brand; our tubes are purchased directly from the
tube factory, and not through European middlemen (as
ALL European 'brands' are). Our Navitron brand is produced
specifically for us - as you will see from our brand name which
is etched into the surface of the glass. In fact the Navitron
panel is identical to several other panels on the market (from
the US, Switzerland and Germany). This is because our factory
produces panels for some of the biggest names in
vacuum tube solar panels - which are simply
re-branded once they reach Europe.
SHIPPPING: We can ship the panels (5 or more)
in dedicated vans, which prevents damage in transit,
we also ship many single panels in our dedicated
vans where possible. We regularly successfully ship to locations
within the UK, Germany, France, Poland, Scotland,
N.Ireland, Spain, Portugal etc using this
method. We have competitive rates for Europe -
please phone for details.

Solar
energy is the cleanest and most inexhaustible of all known
energy sources. Solar radiation is the heat, light and other
radiant energy that is emitted from the sun. The sun's energy,
although plentiful, has been hard to directly harness until
recently.
Solar
water heater converts solar energy into thermal energy, then
heat the water step by step. The beauty of
this system is it does not create pollution
or harmful emissions, and
is extremely economical
- the fuel (sunshine) is free!
Plus, they are environmentally friendly. To take
full advantage of these heaters, you
should ideally have an unshaded,
south-facing location (a roof, for example) on your property,
although they can be utilised at ground level also.
This type of Solar water heater
is now extremely popular in many areas of the world, are
are now becoming
much more popular in the UK, due to their high efficiency.
Until now, solar panels were not particularly
popular in the UK due to their low efficiencies during the
spring, autumn and winter months. Classic solar panels (flat
plate collectors) work equally well as radiators - and
therefore unless ambient temperature is high, heat losses are
considerable. Flat plate collectors, despite their poor
performance at UK lattitudes, have remained the panel of
choice until now, due to their low cost, and DIY-suitability.
However, we are now able to offer much higher efficiency vacuum
tube collectors at similar prices to flat plate collectors.
CLICK HERE - to Download our
Comprehensive Information Pack
Key Benefits
of Vacuum Tube Solar Panels:
-
High temperature output
even in cold weather
-
Warms water even during winter, as
long as the
sun is shining
- Produces heat
even in overcast weather
-
Easy to fit
-
Higher efficiency and greater
installation flexibility with heat
to many of the more expensive brands on the
market - as the tubes and headers are all manufactured
in the same factory by an OEM supplier.
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click here for our full price list
Email:
sales@ navitron. org. uk |